technology

The technology we use is very capable of receiving orders from consumers so that the production process can produce the best and most accurate quality

Foaming machines are the backbone of foam production, automating and streamlining a process that would be incredibly challenging to execute manually. Foaming machine, as a notable example, exemplifies the precision and efficiency that modern foaming machines bring to the table.

These machines are equipped with tanks that hold the essential raw materials: polyols (a type of alcohol) and isocyanates. These chemicals are carefully metered and mixed in precise proportions, creating a reactive blend. Simultaneously, a third component, typically a blowing agent like carbon dioxide, is introduced to generate the gas necessary for creating the foam’s characteristic structure.

Polyurethane Foam is an elastic and open cell structure. It is capable of freely changing characteristics such as Density, Elasticty and Hardness.

Polyurethane Reaction
Alcohol + Isocyanate > Uretane = R’OH + R”NCO > R”NH-CO-OR’
Amine + Isocyanate > Urea = R’NH2 + R”NCO > R”NH-CO-NHR’

LOOP SLITER MACHINE
Circular Foam Cutting Machine
CNC quilting machine
Vertical Cutting Machine
HORIZONTAL CUTTING MACHINE
CNC 2D CUTTING MACHINE

Conveyor System

with a foam conveyor moved between warehouses to speed up the process and save time

Forklift

Forklifts are used to move short block foam between warehouses

Hoist

With a Hoist we move the long blocks to a temporary storage location

Handlift

To move PVC, tricot and others in flame laminating buildings

To get good quality according to demand, we carry out regular and strict checks.

Universal Testing Machine to check Density, Hardness, Tensile Strength, Tear Resistance and Elongation on the foam we produce

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UTM

UV Testing

Color Assessment Cabinet

Hydraulic Stamping Press

Digital Balance